Professional small to medium batch PCB assembly in the USA; SMT Assembly 1day; Fully Turnkey Assembly in 7-10 days, free shipping.
Components procurement
We have long-term partnerships with stable component suppliers, allowing us to procure components at better prices through bulk purchasing and collaboration.
PCB Manufacturing
Quick Turn PCB 7-10days; Mass production 2-3weeks; Worldwide shipping 2-3days; ISO9001, ISO14385/ UL/ ROHS/ REACH/ IPC.
Quick Turn PCBA
24 Hour Turn
10 pcbs maximum
Up to 15 BOM Line Items
Up to 70 SMT placements / board
rMaximum of 8 Through Hole Components per Order
48 Hour Turn
20 pcbs maximum
Up to 2015 BOM Line Items
Up to 150 SMT placements / board
Maximum of 40 Through HoleComponents per Order
5 Day Turn
100 PCBs Maximum
Up to 40 BOM Line Items
Up to 500 SMT placements/ board
Maximum of 200 Through Hole Components per Order
Services and Capabilities
PCB Assembly Service
SMT and Through-Hole Assembly
Fine Pitch Component Insertion
Lead-Free Assembly
BGA and QFN Assembly
One-Stop PCB Assembly
BGA X-Ray Inspection
Prototype PCB Assembly
Automated Optical Inspection
PCB Assembly in Low Volumes
PCB Testing for Functionality
AOI Testing Checks for solder paste Checks for components down to 0201" Checks for missing components offset Incorrect parts polarity X-Ray Inspection
In-Circuit Testing Power Up Test Advanced Function Test Flash Device Programming
Selective Wave Soldering
Conformal Coating
Lead Time
Our assembly time ranges from 24 Hours to a few weeks. Please choose appropriate time option to fit your schedule and budget. Due to the complexity of how to determine the turn time of PCBA services, our policy is that turn-time begins immediately after all the parts are ready and all the PCB files (Gerber files/other PCB files, etc.,) , Centroid (Pick & Place PNP file, or XY Data or files in other formats), BOM, and all other necessary data or documents/images/photos are complete for our assembly work.
Consigned/kitted
We prefer you supply all the parts for the PCBA services. In this case, please send us all the components with BOM file and detailed packing list indicating item number, customer or manufacturer’s part number and quantity in kit.
Turn-key
With our wide and powerful network of parts sourcing, we offer Turn-key PCBA service. We do not mark up on the parts cost. Considering the big price gap between different suppliers, we only source from reliable suppliers who may have no price advantages. We will always ask for your approval before making any decisions.
Partial Turn-key/Combo
This is our regular practice which you offer the main devices and components, while we source the rest for you. Just like the Turn-key service, we will ask for your approval on every details of the parts concerning price, quality and availability.
Assembly Options
We offer Surface Mount (SMT), Thru-Hole (THT) and hybrid of both. We also offer single or double-sided placement.
Types of Solder
We offer both leaded and lead-free (RoHS Compliant) assembly services for our customers. Please choose one to best fit your PCB and the parts on the PCB.
Stencils
We use laser cut stainless steel stencils to ensure high reliability for fine pitch and BGA components. Nano coating is available upon request.
Minimum Order
Our minimum is as low as 1 pieces. We do not want you to pay for what you do not need indeed to save you money.
Component Size
Passive Component: we can accept components as small as 01005, 0201,0402. BGA: We have the ability to handle BGA of 0.3mm pitch for rigid PCBs and 0.4mm for flex boards with X-ray testing. (The details can be confirmed according to the board design.) Fine Pitch Parts: we can assemble 0.25mm fine pitch parts.
Component Package
We accept parts in Reels, Cut Tape, Tube & Tray, Loose Parts and Bulk.
Board Dimension
Min Board Size: 50mm x 100mm (Boards smaller than this size need to be panelized) Max Board Size: 250mm x 500mm
Board Shape
We can assemble boards in Rectangular, Circular and any Odd Shapes. (For shapes other than rectangle, you need to panelize the boards in an array, and add break-away rails at the two longer paralleled edges of the panelized boards to ensure that the boards can be assembled by the machine.)
Board Type
Currently we handles Rigid boards mostly. As we have the ability to handle flex and rigid-flex boards, please contact poe@pcbamake.com if your boards are of flex or rigid-flex./td>
Repair & Rework
Repair and rework can be difficult, but we do. Our BGA reballing service with which we can safely remove the misplaced BGA, reball it and put it back on the PCB correctly. It is cost-effective.
PCB assembly testing
Testing Procedures：
Various testing method will be applied to the assembled boards before the final shipment:
Visual inspection: general quality check.
X-ray Inspection: checks for BGAs, QFN and bare circuit boards.
AOI Testing: checks for solder paste, 0201 components, missing components and polarity.
ICT (In-Circuit Test).
Functional test (Following your test procedures).
Local sourcing team
What Are the Types of PCB Components that Can be Sourced?
700K parts with local and global Suppliers to fully turnkey assembly your PCBAs.
Some of the essential PCB components that can source are given as under:
Capacitors
Resistors
Inductors
Diodes
Integrated Circuits
Transformers
Crystal Oscillators
Silicon Controlled Rectifiers
Passive Device Guide
Wires
Potentiometer
Semiconductors
Coil and Chokes
Component Sockets
Suppressors
Sensors
Energy Harvesting Modules
LEDs
Ferristers
Connectors
Quality and Certifications
Traceability
As a professional PCB assembly Service provider, we not just make quality, but our quality is traceable. Good traceability has been a great advantage as well as value-added service for our clients. Our traceability is managed through well identified specific procedures and systems.
Traceable materials & parts procurement and use;
Traceable production procedures and history record;
Traceable quality and operations.
Failure Analysis
When products fail, it is important to quickly identify and isolate the root cause of the failure to minimize any impact on the bottom line. Was there a design flaw, manufacturing or material defect, or did it just wear out exceeding its useful life? Flytronics experienced Failure Analysis Team knows what to look for and performs a complete inspection to collect the information needed to determine root-cause failure. Areas considered in the failure analysis include:
Failure symptoms
Assembly construction
Board and component finishes
FAQ
What is the lead time on a turn-key order?
The overall project Lead Time is the sum Parts Procurement lead time and PCB Assembly lead time. However, we try to shorten the time line by streamlining our PCB Assembly Process. For instance, once we receive your Gerber Files for PCB Fabrication and BOM for PCB Assembly, we will start to prepare the stencil for your board and complete the fabrication concurrently with the parts procurement process.
What files and documents do you request for my PCBA orders?
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1. Bill of Materials, complete information in excel format. This document should include manufacturer names, part numbers, Reference Designators, component descriptions, and quantities. 2. Gerber Files 3. Centroid Data (AKA Pick and Place or XY-Coordinate Data) 4. Other requirements or assembly instructions if applicable
Can you do a partial assembly?
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Yes, we do partial assemblies. Please tell us which components you do not want to be placed by noting in your BOM “Do Not Include (DNI)” or DNP ( Do not Placed ) or NO need assembly
What are the techniques used in SMT Assembly?
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SMT Assembly involves the following Application of solder past Placing the component Soldering the boards with a reflow process
Can Manual Soldering be used in SMT printed circuit board assembly process?
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Yes, a combination of both manual soldering and automated soldering can be used. Manual soldering only for prototypes if no special request (machine is a must)
What are the advantages of Surface Mount (SMT) PCB Assembly?
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SMT PCB come with a wide range of advantages, the most important ones being the fact that they are suited for printed circuit boards which offer small size and reduced weight.
Can you source some parts for my assembly?
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Yes. This practice is called partial Turn-key. You can supply some parts, and we source the rest of the parts on your behalf. We will ask for your approval for anything that is not sure at our side. In case parts crossing or substitution is needed, we will again ask for your final approval.
